Electric Arc Spray Gun

The electric arc spray gun process needs a heat source to dissolve the coating feedstock; though, it is different in that it does not employ process gasses to create the heat source. The electric arc spray gun process utilizes two metallic wires, normally of the same organization, as the coating feedstock. The two wires are electrically required with opposing polarity and are supplied into the arc gun at balanced, controlled speeds.

When the wires are brought collectively at the contact point, the competitive charges on the wires produce an arc that continuously dissolves the tips of the zinc wire. Compressed air is used to atomize the now molten substance and stimulate it onto a suitably prepared workpiece surface to form the coating.

Electric Arc Spray Gun Control Unit

• New power supply technology combined with very accurate wire feed and altered air cap shape.
• Allows for a consistent and regulated energy transfer onto the wire being sprayed.
• Depending on the application, energy can be transferred in a variety of ways.
• Top tilt opening for simple control panel access.

Electric Arc Spraying Process

In electric arc wire spray, the importance of coating that can be deposited per unit of time is instantly related to the output amperage of the method and the density and melting point of the metalizing wire. These spray guns use a control system that converts AC into DC for supplying the Spray system.

Some thermal spray coating processes require a Heat exchanger to cool the spray gun, other processes may require heaters. Heating Equipment Precisely controls the movement of the gun & workpiece.

There are peripheral components that can be divided into four categories: Safety components like gear monitoring & warning detector of a gas leakage; Environmental components like a soundproof cabin, as well as an air filter and exhaust fan to protect the operator from highly metalized metal.

Properties of the Electric arc wire process

• It involves a variety of metallic alloys and pure metals for preparation, corrosion coatings, and many other designs.
• Wire coating elements are both solid wires or cored (filled) wires, maximizing purpose potential.
• Systems are compact and self-contained.
• Great portability for on-site coatings.
• The almost cool method allows coatings to be applied to plastics, composites, glass, etc.
• It does not require any process of water or gasses without compressed air.

Advantages of Electric Arc Spray Gun

• The basic plan of the hardware, the ease of assembling wires, and along these lines the ease of electric force, make this interaction cost-efficient. The capital and in this manner the activity costs of an ordinary arc spray gun are individually multiple times and multiple times not exactly those of a common plasma spraying system.
• The utilization of non-combustible gasses and accordingly the chance of utilizing dry-air in light of the fact that the atomizing gas makes the strategy more secure and considerably more cost-efficient.
• The materials acquainted with the system are totally liquefied and burned-through inside the cycle. The total dissolving of the info material makes the wire arc spraying material an energy-efficient cycle.
• The gas warming area is tiny, the atomizing gas includes a moderately low temperature, diminishing the speed of warmth move to the substrate. Keeping the substrate temperature at a low level stays away from harm, contortion, and metallurgical changes to the substrate surface.

Electric Arc Spray Gun Manufacturer in India

‘ShotBlaster’ is a Manufacturer, Supplier & Exporter of Various types of Thermal Spray Gun in context with Twin Arc Spray Gun, Flame Spray Gun, HVOF Gun, Metalizing Gun, Zinc Spray Gun. Sand blasting machine commonly used before thermal spray, if need more roughness can be used shot blasting machine.