Powder Flame Spray Gun

What is powder flame spray?

The powder flame spray gun process works a comparable technique as the Flame Spray Gun system, but the wire feedstock is replaced by a powder. The main benefit of this method is that a much wider variety of materials (such as nickel or cobalt-based self Fuxing composites or ceramic substances) can be easily treated into powder form providing a greater choice of coatings. Many compounds are difficult or cannot be presented in a wire form and for this purpose, it was produced.

The method relies on the chemical reaction between oxygen and combustible combustion to produce a flame source. This flame source produces a gas stream by temperature in excess of 3,000°C with correctly balanced conditions between oxygen and acetylene. The feedstock material to be spattered is fed into the flame in the form of a powder to melt and the thermal extension of the flaming is then used to atomize and stimulate the particles onto the component.

Typical coatings

• Self-fluxing alloys (fusing)
• Iron-based alloys
• Nickel-based alloys
• Ceramics & Cermets
• Abradables

Main purposes

• Wear protection
• Corrosion resistance
• Chemical protection
• Dimensional remaking

Properties of Coating Powders

When a material is flame-sprayed, new and complex material is produced. This is the basis that the quality of coating depends upon the quality of the powder. A slight variation in powder chemistry can greatly influence the property of the last coating. The particle size distribution in a powder can change the density plus porosity of the coating. Our Powders meet excellent examples of chemical composition, particle shape & size, flow rate & purity.

Powder Flame Spray Guns 5PS-II & 6PS-II

Shot Blaster provides a comprehensive Combustion Powder flame Spray gun system. The Flame Powder Spray Guns are uniquely superintendent generation flame spray systems. The Flame Powder Spray Systems can be configured for both hand-held or machine-mounted/robotic procedures.

We supply all demanded equipment to optimize the usage of a Flame Powder Spray System, including:

• Powder Flame Spray Guns
• Gas Control arrangements (Mass Flow Control).
• Sand blasting Hose
• Cable
• Powder feeder

Powder Flame Spray Gun 5PS-II

The 5PS-II is a very efficient plus versatile, handheld, Powder Spray Gun for flaming powder spray that can be used to apply coatings for a type of treatment such as surface improvements, dimensional reconstruction, corrosion protection plus wear resistance.

With its built-in powder feed canister, a thermal spray system utilizing the 5PS-II powder flame spray gun is an attractive choice for workshops with occasional surfacing activity or when an economical expenditure is required.

The 5PS-II is suitable for all-purpose use in that it can apply a wide variety of coating materials such as self-fluxing composites, ceramics, self-bonding elements, and conventional materials such as mild steels, stainless steels, bronze, aluminum-based, and nickel-based alloys. Designed for handheld operation, the 5PS-II is lightweight and operates a handle for operator comfort and safety. A tool post attachment is also included to rest the gun during workpiece changeover.

Flame Spray Powder Spray Gun 6PS-II

The 6PS-II spray guns can be practiced to apply premium coatings to resolve many surface difficulties including machine component repairs, dimensional reconstruction, corrosion strength, abradable, and wear resistance. Economical to operate, the 6PS-II series guns have high spray rates with low gas consumption and high deposit efficiencies can be obtained.

The 6PS-II gun range is fit for all-purpose use in that it can apply a wide range of coating materials such as self-fluxing compounds, ceramics, self-bonding elements, and common materials such as MS, SS, bronze, aluminum, and nickel alloys. A regular and accurate supply of powder is fed from the SPF-700 Powder Feeder to the gun enabling you to mount or manually spray in practically any position without changing the powder feed rates.

STANDARD ACCESSORIES

Air Jet Assembly

If additional workpiece cooling is needed or if more solid, harder coatings are desirable, the Air Jet Assembly is available. Intended for attachment to the front of the 5PS-II gun, it injects high-velocity air into the spray stream. Adjustable cooling tubes can be focused on any part of the spray stream or directly onto the workpiece.

Vibrator

For specific fine materials or powders that are not freely flowing, the 5PS Vibrator is available in single-phase 220V AC/110 VAC

Extension Nozzle

Extension Nozzle for the 5PS-II gun permit coating of the interior bore diameters and surfaces, and are available in three standard lengths:

304mm - 1 Ft

609mm - 2 Ft

909mm - 3 Ftpowder-flame-spray-gun

Powder Flame Spray Gun Manufacturer in India

Shot Blaster is a Manufacturer, Supplier & Exporter of Spray Gun, Thermal Spray Gun, Metalizing Gun, Flame Spray Gun, Sand Blasting Machine, Sand Blasting Cabinet, pressure blast Cabinet, grit blasting machine, Shot blasting Machine,  and Abrasive Media in India at a low price for sale.