Roller Conveyor Shot Blasting Machine

Introduction of Conveyor Shot Blasting Machine

A roller conveyor shot blasting machine is utilized in the production workshop of PEB structures to cleanse H beams, box beams, enormous steel structures, pipes, steel plates, etc. To blast the whole character of steel & dismiss rust, oxide coatings, & welding slag, it uses a sophisticated blasting turbine. Ensuing blasting, the exterior is left clean & somewhat rough, enhancing paint film bonding, fatigue resistance, &  erosion resistance while extending steel's usefulness life. Roller conveyor shot blasting machine is extensively utilized in engineering machinery, steel structure, shipbuilding, & bridge-building industriousness, among others.

The elements are positioned on a roller conveyor certain may be extended outside in modular lengths as they pass via the tunnel. The exterior treatment is brought out while the material is driven via sand blasting room. As per the essentials of SIS SS 055900 & ISO 8501-1 specifications, the necessary final degree may be achieved in a single pass. Roller conveyor's length is demarcated by the requirements of the client. Plate & shape blasting shot blasting machines could be suited accompanied by side loading ramps, warmed chambers, scrubbers, painting chambers, & drying tunnels. Manganese steel plates certain are solid & are utilized to build shot blasting machine. Manganese steel shields certain are resistant to wear might provide further defense for the blast section. Rollers certain are in continuous operation during blasting might have their speeds modified. Innovative pressure washers offer superior abrasive for cleaning sand. 

Roller Conveyor Blasting Machines

Roller conveyor blasting machines are primarily utilized to cleanse plates & structural steel departments in a constant feeding process. Shot Blaster delivers an assortment of roller conveyor blasting machine systems for dissimilar applications & productivity rates. The G Series is created for the shot blasting of plates & structural steel sections. These shot blasting systems could be furnished as stand-alone units or incorporated into an automatic material handling system that also combines the functions of sawing, coping & drilling of structural steel, for example.

The G Series is suggested in different width capacities ranging from 24” to 118”. Blasting wheels are arranged perpendicular to material outpour demand. RB 1500 is provided accompanied by 4 shot blast wheels while RB 2000 could be furnished accompanied by either 4-6 wheels. The larger systems, such as the RB 2500 & RB 3000, could be supplied accompanied by either 6-8 shot blast wheels. The 6-wheel arrangement is suggested for cleaning plates & smaller sections. The 8-wheel configuration is suggested for airless shot blasting machine operation with more extensive structural steel sections.

Uses of Roller Conveyor Shot Blasting Machine 

After shot blasting, steel shot reduction is made possible by brushing and blowing systems. Several industries might make use of shot blasting equipment, including:

• General steel structure works (plates, sections, steel structural works).
• The railroad, shipbuilding, & agricultural machinery industries truck frame;
• Door &  window frames;
• Plumbing, etc.

The foundation pit design is not utilized by the roller conveyor shot blasting equipment. When the foundation hole is existing built, it will keep an excess of money. The acquisition of the shot blasting machine contains the cost of constructing the foundation pit as well as the value of the equipment. If the equipment does not employ a pit design, foundation building costs will be diminished.

Features of Roller Conveyor Shot Blasting Machine

The equipment consists of an out-feeding roller conveyor, an electrical control system, a shot blasting room, a blasting turbine, a shots recycling system, a dust removal system, & an in-feeding roller conveyor.

Sand Blasting cabinet

• Sufficient stiffness & strength, welded utilizing steel plates & profile steel.
• Steel guard plate ZGMn13, sufficiently withstand shot blasting at temperatures ranging from 35 to over 55 degrees Celsius.
• Heightened influence toughness could significantly improve cleaning efficiency and quality by fully utilizing the reflected kinetic energy of the shot to continue blast cleaning the job piece's surface.
• A wear-resistant, elevated chrome cast iron grate protection plate covers the screw conveyor & keeps large chunks from getting into sand blasting hopper & harming the lower screw conveyor.

Shot Blasting Wheel/turbines

• Heightened efficiency cantilever centrifugal shot blasting wheel accompanied by optimal abrasive discharge rate for quicker cleaning; rotates both clockwise &  counterclockwise.
• Impeller was made of wear-resistant #40 Chrome cast iron.
• Wear-resistant cast iron with high chromium for abrasive distributor, control cage, & blades.
• Static & dynamic equilibrium.
• Impeller blade weight tolerance: ≤±1.5g.
• Torque tolerance imbalanced ≤±7.5 Nmm.
• The benefits of a direct drive blasting wheel with specific motor bearings include fewer replacement components, less noise, energy efficiency, a high abrasive flow rate, effective cleaning, and more.
• Machined housing guarantees appropriate alignment of all interior parts.
• Less part wear due to more significant concentricity & additionally precise alignment.
• Safety interlock is suited on the housing cover to guard the workers safety.
• Particular guard liner structure improves  the abrasion resistant lifespan 60% to 200%.

Abrasive Removal Unit

The jobpiece can still have shot on it behind the abrasive blasting machine procedure, in whichever case it contains to be cleared. A spinning brush made up of firmly fastened exchangeable brush segments handles this operation. The spinning brushes remove the abrasive from the employment surface & direct it into a hopper certain is specifically intended to discourage shot piling up on longer components. The shot blasting cabinet contains a screw conveyor certain moves the media back into circulation.

An adaptable framework is included in to provide a constant interaction betwixt the screw conveyor & the brushes. At each necessary height, the framework could be manually & mechanically changed at intervals of< 3/8". The air station, whichever is positioned on the exact structure & employs heightened pressure jets to mangle off any leftover media, will remove any remaining media from the jobpieces at the end.

Cartridge Filter Unit

Rust, scale, & media dust that has degraded will appear through the jobpiece blasting procedure. The abrasive cleaner is designed to accommodate a assortment of blast media kinds & sizes by allowing for the separation of particles. On awning of the RB 1500, & for the greater conveyor shot blasting machines starting with the RB 2000, close to the blasting machine, is the cartridge filter certain generates the required pressure.

In addition to guaranteeing certain the particles are separated, whichever shields the filter cartridge from needless wear, the influence separator in the cartridge filter unit is again approved as a spark stamp out machine & is one of the components certain benefits the unit complies accompanied by ATEX regulations. Using a pulse of air pressure, the pleated filter cartridge automatically cleanse the cartridge. Leaning on kind & volume of dust produced, the pulse's course & strength may be changed.

Loading and Unloading

The blasting machine's central motor powers the roller conveyor infeed & outfeed in common designs. They could be equipped accompanied by a different driving unit to boost efficiency. The conveyor & blaster are driven at various speeds by the variable speed drive. A longer collecting trace accompanied by a reclamation conveyor is advised to assist in guarantee certain steel shot abrasive media is returned to system if cambered portions are existing blasted certain can't be adequately cleaned accompanied by the brush & air stations.

The addition of cross conveyors & transfers further improves the efficiency of material handing through the system. Transfer systems could furthermore be incorporated to integrate the blasting procedure accompanied by sawing, coping & drilling as part of a fully automatic system.

Abrasive Shot Blast

The blast media employed in majority of roller conveyor systems is typically rounded (cast & rounded cut wire shot). The blast media is continuously cleansed of impurities as it moves in a circle via the blasting mechanism. A well-balanced mixture of fresh & old blast media is essential for a satisfactory blasting outcome.

For the surface to be blasted evenly, the adequate media in this combination is crucial, while the coarser media is necessary to smash up any scale. To guarantee a satisfactory blasting outcome, it is especially crucial to employ the appropriate media throughout the blasting process.

Conveyor Blasting Machine Manufacturer

We are the leading conveyor blasting machine manufacturer and roller shot blasting machine supplier in India. Roller conveyor blasting machine price depends on the size and types of Roller conveyor blasting machines in India. Our roller conveyor blasting machine price is low compared to others.